Basic Info.
Agitator Model
Ribbon Agitator
Tower Reactor Type
Spray Tower Reactor
Heating
Hot Water Heating
Heat Transfer Structure
Combined
Automatic Grade
Automatic
Transport Package
Wooden Box
Specification
2570*1900*(2480-3480)mm
Product Description
ZJR-200L vacuum homogeneous emulsifying machine1. Equipment overview and use Vacuum homogenizing emulsifier is a complete set of mixing, dispersing, homogenizing, emulsifying and powder absorption multifunctional system, with electronic control system, can also be used with peripheral oil, water phase tank, vacuum, heating/cooling system and so on. It is a special equipment for the production of medicinal ointment, high-grade cream and emulsion.
The important problem is scattered particle larger diameter and have air into the material when mix the heavy body emulsifications and the specialties is produce cream, ointment, emulsion series in the process, the larger diameter of particle cause the material labialization and lack luster; if the air into the material cause the material have air bubble, bacterium pollution, apt oxidize and made the material not smoothly. Regarding to the two problems, our factory had developed ZJR Vacuum Emulsifying Mixer Series that the main systems are homogenizer & middle(Fixed) stirrer & scrapers residues stirrer, so make up into the best mixing way and in order to reach and mix the mater perfectly. Adopt the vacuum pump to draw out air form material,ensure produce the material is rich gloss , fine and smooth and prolongs quality product with good malleability .
Wuxi Baowolek Technology Co., Ltd. produces a series of emulsifying machine products, including small laboratory vacuum homogenizing emulsifying units, but also medium, large-scale vacuum homogenizing emulsifying units, the equipment can be customized according to the needs of customers.
Formation:
ZJR vacuum emulsifying mixer series is composed of emulsification boiler(fluctuating cover, overturn kettle form or outside circle form), water pot, oil pot, vacuum system, heating and temperature control systems, cooling systems, electric machinery control systems, etc..
Work Elements:
After the materials are in the water pot and oil pot to heating & mixing then draw into the emulsification pot by the vacuum pump, through the middle(fixed) stirrer & scrapers residues stirrer in the emulsification pot that sweep the residues on the wall of the pot, so make the produces of wiped off become the new interface constantly, then the blade cut off , compress, fold round, mixing and running to the homogenizer, according to the high shear wheel and the cutting case to strong cutting off, impact, without rules mobility, etc. the material by cutting in the cut interstices and turn to a particle of 200nm-2um prompt, because the emulsification pot is under vacuum state, the bubble that the supplies produce in the course of mixing is taken away in time.
Features:
The pot cover is automatic rising type, the material was directed draw into the emulsifying pot from oil pot and water pot based on a pipe that is under vacuum, the discharge is based on the turn the emulsifying pot. And the heating system is electric heating or steam heating that the temperature is automation control. Cooling water can be used to cool in the interlayer, simple operation and safety( at the outside have a warm layer). The homogenizer and the blade stirring can together work or separate work.. The material sliming, emulsification, mixing, dispersing, etc. what will finished during short time. Contact position adopt high-quality stainless steel (medical use adopt 316L material make with supplies, the polishing of surface of the mirror of interior surface, mix the hygiene of the device in vacuum, it accords with the normal hygiene standard manufacture of GMP to adopt that is most ideal production equipment.).
ZJR-200L Vacuum Emulsifying Mixer Equipment pictures:
ZJR-200L Technical ParametersFactory | Wuxi powerrig Technology Co., Ltd |
Name | ZJR-200L vacuum homogenizing emulsifying machine |
Volume | Design volume:250L Working volume: 200L |
Pot cover | Liquid (particulate) material inlet, compressed air inlet, vacuum port, light, pressure gauge(-1~0.5bar) |
Emulsifying pot | Material | Inner: SUS304 thickness: 4mm |
Middle:SUS304 thickness: 4mm |
Outer: SUS304 thickness: 3mm |
Configuration | Dumping out of material and bottom of the pot |
Temperature sensor (measuring range:0~199ºC). |
Stirring system | Dispersed discs | Top-in dispersed discs, material: SUS304. |
Power:4kw/220V/60Hz Speed: 0-2800rpm. |
Stirring | Material: SUS304, Scraper material: PTFE. |
Power: 2.2kw/22V/60Hz Speed: 0-65rpm. |
Security settings: 1.when you start stirring, you can't lift the pot cover. 2. When lift the pot cover, stirring can't operate. |
Vacuum | Vacuum pump: water ring 1.5kw/220V/60Hz |
Lifting | Hydraulic lifting |
Heating | Electrical heating, power:8kw/22V/60Hz. |
Feeding way | Dumping out of material and bottom of the pot. |
Process parameters | Pot working pressure: -0.1~-0.098MPa. Laminated working pressure: 0.2MPa. |
Wearing parts | One year spare and spare parts. |
Warranty | One year |
Using time | More than a decade. |
Dimension L*W*H | Emulsifying pot:1850*1105*(2480-3480)mm Water pot and oil pot:1800*768*1600mm Table:1800*700mm Overall:2570*1900*(2480-3480)mm |
Water potFactory | Wuxi powerrig Technology Co., Ltd |
Name | Water pot |
Volume | Design volume:180L Working volume: 150L |
Pot cover | Semi-open |
Pot | Material | Inner:SUS304 thickness:4mm |
Middle:SUS304 thickness:4mm |
Outer:SUS304 thickness:3mm |
Stirring | Stirring paddle | Material: SUS304 |
Power: 0.75kw/22V/60Hz Speed: 1400rpm |
Feeding way | Host vacuum suction, manual |
Heating | Electrical heating, power: 8kw/22V/60Hz |
Control system | The main control cabinet |
Oil potFactory | Wuxi powerrig Technology Co., Ltd |
Name | Oil pot |
Volume | Design volume:180L Working volume:150L |
Pot cover | Semi-open |
Pot | Material | Inner:SUS304 thickness: 4mm |
Middle:SUS304 thickness: 4mm |
Outer:SUS304 thickness: 3mm |
Stirring | Stirring paddle | Material: SUS304 |
Power: 0.75kw/22V/60Hz Speed: 1400rpm |
Feeding way | Host vacuum suction, manual |
Heating | Electrical heating, power:8kw/22V/60Hz |
Control system | The main control cabinet |
Display of different models of equipmentAfter-sales service1. Warranty time: one year, from the date which the product is qualified commissioning. Any damage except the wrong operation during warranty period is repaired freely. But buyer should pay for the air-ticket, living there charge of our engineer.2. Commissioning services: the product`s installation and commissioning at the demand side, our engineers will not leave there untill get your agreement.3. Training services: our engineers will train your staff to operate it during the period of installation and commissioning, and they will not leave there until your staff can operate it properly and normally. 4. Maintenance services: any malfunction happened, once you enquiry us, we will reply you within 48 hours except the special reasons.5. Fifelong services: we provide lifelong services for all the products we sold out, and supply the spare parts with discount price. 6. Fertificate services: we can provide related certificates to customers freely according to the request of customers. 7. Inspection services: you can ask the third part inspection company or your inspector to inspect the products before shipment. 8. The file: the Manual Specification, report of the material which used to the equipment in English.
Q : Can you send the formula for the products we want to make ?A : Our machines can be used for many kinds of product making ,such as Resin , Paint, Adhesive , Cosmetic , Food , Chemicals . There are many kinds of these products , so it's impossible for us to know all the formulas and technologies . We can assist you to find the raw material list you need , and after you place order with us , we can help you to find formula and technology , there will engineers to teach you how to make the product , and the cost will be on your account.
Q : Do you have machines in stock ?A : Yes , but just the small-scale machines Machines are different with other products , most of the large-scale machines are designed according to our customers 'requirements different customers have different production requirements , so the technical parameter is different for most machines On the other hands , most of the our machines will cover a large area , so once the machines are finished , we will effect shipment after QC .
Q : Can you send the detailed drawings of the machine to us before we place order ?A : We can send you a draft drawing of the machines , and after you place order and pay the deposit , our engineer will design the send you the detailed drawings . Once you confirm without questions , we will put it into production.
Address:
Zhonglong Team, Wanma Village, Luoshe Town, Huishan District, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 14000, GMP
Company Introduction:
Our Factory is in wuxi city, Jiangsu with more than 2000 square meters. Have a strong team and technical support. We supplier of Cosmetic/Chemicals/Food Machinery with more than 15 years experiences. Quality and Service is Guaranteed. Such as Vacuum Emulsifying Mixer. Homogenizer Mixers, liquid making machine, filling machine, capping machine, labeling machine etc. Our main business is provide you complete solution from A to Z with Turnkey service. All of our machines meet hygiene standard with CE certification.
Filling and sealing machine is one of the main products of our company. The filling and sealing machine for small tube filling glue developed recently has been widely used in the industry. Our machine has well solved the technical problems of filling adhesive materials. Our company also has other types of filling and sealing machine, welcome to buy.
The double planet mixer produced by our company can digest and absorb foreign advanced technology. It is composed of motor, reducer, frame, sealing cover, frame rotation, agitator, disperser, wall scraper, hydraulic device and so on. It is widely used in the processing and production of adhesive industry, pharmaceutical industry and new energy materials.
Wuxi Baoworek Technology Co., Ltd. is a equipment research and development, production and sales in one of the company, strong technology research and development ability, high quality products and quality service is my company based on this.